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ECMA F20.42.00.00

Roll-End Tray with Hinged Lid and Webbed Corners

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Clean double-wall interior with hidden corner folds
  • Delivered flat and erected manually without glue
  • Integrated hinged lid with friction-tuck closure

About this product

This one-piece folding carton constructs a sturdy, double-walled tray base with an integrated hinged cover. Instead of cut and glued corners, the base uses diagonal creases that fold inward (webbed or bellows style), which are then locked in place by roll-over side and front panels.

The result is a premium presentation package with a completely clean interior and no exposed raw edges. Because it requires no gluing during manufacturing, it is highly flexible for short runs, though it shifts the assembly effort entirely to the manual packing team.

Common uses

  • Apparel and soft goods presentation
  • Bakery and confectionery packaging
  • Luxury cosmetics and gift sets
  • Short-run promotional kits

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Presentation and Unboxing

Premium retail presentation

The roll-over panels hide all corner folds, creating a polished, double-wall interior that frames the product cleanly without exposed corrugated flutes or raw paperboard edges.

Short-run promotional kits

Because the blank requires only flatbed cutting and no folder-gluer routing, it is highly accessible for custom, short-volume runs where simple production is preferred.

Direct-to-consumer unboxing

The double-wall base and friction-tuck lid create a deliberate opening experience, presenting the product in a clean tray once the lid is lifted.

Dry goods and powder containment

The webbed corners fold inward rather than being cut, which resists dry sifting better than standard slotted corners, keeping loose items contained.

Apparel, Bakery, and Gift Packaging

Apparel and soft goods

The smooth interior walls prevent snagging on delicate fabrics, and the friction-tuck lid provides a classic presentation.

Bakery and confectionery

The folded corners help keep crumbs or powders contained within the base, while the attached lid protects the contents.

Luxury cosmetics and gift sets

The double-wall construction gives the tray a substantial, premium feel that elevates lighter items.

Assembly Speed and Packing Line Limits

High-volume packing lines

The manual folding of the webbed corners and roll-over panels takes time. If packing speed is critical, a glued-corner tray shifts the assembly work to the manufacturer.

Rough parcel transit

The friction-tuck lid is designed for presentation, not security. For courier networks, this carton requires an outer shipper or a secure external seal.

Heavy or dense products

The single-wall back panel and friction closure may not support heavy items during handling. A fully glued tray or a separate rigid lid may offer better stability.

Board Caliper and Interior Branding

Board thickness and fold clearance

The webbed corners create multiple layers of board in a tight space. Heavy or rigid boards can cause the corners to bind or the locking tabs to pop out. It performs best with folding boxboard or very fine micro-flute.

Interior branding strategy

The inner side and front walls are formed by rolling over the outer extensions. Artwork printed on the outside of the blank will naturally display on the inside walls of the assembled tray.

Assembly labor allocation

This package requires manual folding of the webbed corners and roll-over panels. The buyer must decide if the fulfillment team can absorb this labor or if a pre-glued alternative is better.

Lid closure security

The lid relies on friction from the front tuck and side dust flaps. Decide whether the package will be handed directly to a customer or if it needs a label seal for transit.

Locking Tab and Clearance Adjustments

Locking tongue sizing

The tabs that secure the front roll-over panel must be scaled exactly to the chosen board thickness to ensure the tray remains locked under the tension of the folded corners.

Layer step crease adjustments

The creases where the panels roll over must be offset slightly to accommodate the thickness of the folded webbed corners, preventing the board from tearing.

Webbed flap offset

The angle and clearance of the folded corner can be adjusted to ensure it lays flat against the side wall without binding.

Board and packing details

Flat delivery and storage

The one-piece, unglued design ships completely flat, maximizing pallet density and minimizing inbound freight volume before use.

Additional notes

Corner fold tension and locking tab security

The mechanical lock on the front wall must resist the outward pressure of the folded corners. If the board is too thick or the grain direction is misaligned, the tension can cause the locking tongues to slip out. A physical prototype is strongly recommended to verify the fit.

Related Presentation Cartons

FAQs

Assembly and Labor

Does this carton require glue to assemble?

No. The base is erected entirely through mechanical folding. The webbed corners fold inward, and the side and front panels roll over them, locking into slots on the bottom panel.

Is this package suitable for automated packing lines?

Generally, no. The complex sequence of folding the webbed corners and rolling over the inner panels requires manual assembly by the fulfillment team.

Print and Finish

Can the inside of the tray be printed?

Yes. Because the inner side and front walls are formed by panels that roll over from the outside, you can achieve a printed interior on those walls using standard one-sided printing. The bottom panel and inside lid would require two-sided printing if branding is needed there.

Board and Material

Can I use heavy corrugated board for this design?

It is usually not recommended. The webbed corners force the material to fold back on itself multiple times. Heavy corrugated board will likely bind, tear, or prevent the front wall from locking securely. It performs best with folding boxboard or very fine micro-flute.

Shipping and Route

Will the lid stay closed during shipping?

The lid relies on friction from the front tuck and side dust flaps. While secure for retail handling, it will likely open during parcel transit unless secured with tape, labels, or placed inside a master shipper.

Related Package Choice

When should I switch to a glued-corner tray?

If your fulfillment team cannot absorb the labor time required to fold the webbed corners and roll-over panels, a glued-corner tray shifts the setup work to the manufacturer, allowing your team to simply pop the tray open.

Assembly and Labor

How are the webbed corners hidden?

The inner side and front panels roll over the folded corners, trapping them against the outer walls. This means no raw edges or structural folds are visible from the inside of the tray.

Shipping and Route

Does this box ship flat?

Yes, the one-piece design is delivered completely flat. It is erected manually at the packing station right before loading the product.