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ECMA F60.16.00.00

Single-Glued Flap and Lid Carton

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Glued on one side
  • End flap beneath
  • Attached hinged lid without a separate end flap

About this product

This Group F folding carton is glued on one side and combines an end flap beneath with an attached hinged lid.

The connected lid opens as one broad panel, while the lower end is closed by the flap beneath. It is not a tuck-top, tongue-and-slit lock-bottom carton.

Common uses

  • Cosmetics and health products
  • Light consumer electronics
  • Pharmaceutical packaging
  • Retail shelf displays

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail and Primary Packaging Fits

Retail Shelf Display

The clean front panel and secure locking base make this carton well-suited for retail environments. The lock prevents the bottom from opening during casual handling or lifting, keeping the presentation neat.

Cosmetics and Health Products

For lightweight bottles, jars, or tubes, the lock bottom provides a flat, stable floor. The tuck top allows consumers to open and reclose the package easily.

Light Consumer Electronics

Small devices and accessories benefit from the added base security. The tongue lock holds the product firmly inside without needing external bottom seals.

Pharmaceutical Packaging

The straight-line glued body and locking base offer a stable structure for blister packs or pill bottles, ensuring the contents do not slip out the bottom during dispensing.

Product Types and Handling Environments

Manual Packing Operations

This carton is straightforward to erect by hand. Packers pop the flat tube open, fold the bottom dust flaps, engage the tongue into the slit to lock the base, load the product from the top, and close the tuck lid.

Automated Cartoning Lines

If you plan to use automated filling equipment, verify that your machinery can handle the specific tongue-and-slit bottom closure. Tuck-carton equipment may require adjustments to seat the lock correctly.

Kitting and Assembly

For multi-part kits, the secure base allows packers to drop items in from the top without worrying about the bottom opening, streamlining the assembly process.

When to Consider Simpler Tucks or Auto-Bottoms

High-Volume Automated Runs

If your packing line is set up for simple friction tucks, a straight-tuck or reverse-tuck carton may run faster than a tongue-lock carton. Evaluate the need for base security against your line speed.

Heavy Products Requiring a Glued Base

Because the floor is secured by a folded tongue rather than adhesive, heavy items can push through the bottom. If you are packing dense goods, look at a crash-lock or auto-bottom carton that provides a pre-glued, load-bearing floor.

Board Caliper, Weight, and Packing Choices

Board Thickness and Lock Fit

The tongue and receiving slit are sensitive to board caliper. Thicker boards can cause the lock to bind or tear during assembly. Specify your exact board grade early so the slit clearances can be adjusted.

Product Weight and Base Capacity

Determine the exact weight of your product. While the lock bottom is more secure than a friction tuck, it is not designed for heavy industrial parts. Testing a physical sample with your product helps confirm the fit.

Top Closure Friction

The top lid relies on a friction-fit tuck flap. Decide if you need additional security, such as a clear wafer seal, to prevent the top from opening during transit or retail handling.

Print Layout and Grain Direction

The carton offers large, uninterrupted front and rear panels for branding. Discuss grain direction with your converter to ensure the main panels remain flat and the locking tongue folds cleanly without cracking.

Lock Clearances and Flap Adjustments

Tongue and Slit Sizing

The length, height, and taper of the locking tongue can be modified to change how tightly the base secures. A tighter fit increases security but requires more effort from the packer.

Dust Flap Angles

The angles of the top and bottom dust flaps can be adjusted to prevent interference during folding, ensuring a smooth closure sequence on the packing line.

Tuck Flap Friction

The top tuck flap can be lengthened or shortened to adjust the opening resistance. A longer flap provides a firmer hold but may be harder for the end user to open.

Board and packing details

Side Seam and Flat Delivery

The carton is glued along one side seam by the manufacturer and delivered knocked-down flat. This keeps shipping and storage efficient before the cartons are erected on your packing line.

Overlap and Component Variants

F60.16.00.00.a (Modified Clearances)

Features adjusted dust flap angles and cutting segment offsets, often used to optimize folding behavior for specific board calipers or machine handling.

F60.16.00.00.b (Panel Correction Logic)

Uses direct caliper-based clearance corrections for the main panels, adjusting how the board thickness is compensated during folding.

Additional notes

Print panel and scuff risk

The clean front and rear panels offer excellent billboard space for retail graphics. Consider a protective varnish if the carton will face heavy friction during transit or shelf stocking.

Related Folding Cartons

FAQs

Product Fit and Inserts

Can this carton hold heavy items?

It is suited for light to medium-weight goods. The bottom relies on a folded tongue lock rather than a glued floor, so heavy products may cause the base to bow or open during handling.

Closure and Security

Does the tongue lock make the carton tamper-evident?

No. While the tongue-and-slit lock keeps the base securely closed on a retail shelf, it can be opened and reclosed without visible damage. True tamper evidence requires a label or tear strip.

Board and Finish

Can I use a thick micro-flute corrugated board for this design?

Micro-flute is generally too thick for the tongue lock. If you need corrugated strength, the lock clearances and fold allowances must be completely redesigned to prevent binding.

Packing Labor

Is this an auto-bottom carton?

No. This is a side-glued carton. The packer must manually fold the lower dust flaps and engage the tongue into the slit to form the base. It does not pop into a locked shape automatically.

Route and Shipping

Can I ship this carton directly through a parcel network?

This is a primary retail carton. The paperboard construction and tuck closures are not designed for rough handling on their own. It should be placed inside a corrugated outer shipper for parcel delivery.

Samples and Prototypes

Why is a physical sample important for this specific carton?

A sample verifies that the bottom tongue fits smoothly into the receiving slit without tearing, and that the base can support your specific product weight without bowing.

Closure and Security

How secure is the top lid?

The top lid uses a friction-fit tuck flap. It is easy for consumers to open and reclose, but you may want to add a clear wafer seal if the carton will face heavy handling.

Manufacturing

Does this carton require special gluing equipment?

No. It requires only a straight-line folder-gluer for the single side seam. The bottom lock is formed entirely by die-cutting and folding, keeping manufacturing efficient.