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Corrugated e-commerce mailers

We supply corrugated mailers and shipping cartons for direct-to-customer orders, subscriptions, returns, product launches, and repeat fulfillment programs. The mailer can include inside print, peel-and-seal closures, a return strip, and fitted protection.

Open corrugated e-commerce mailer with a fitted molded-pulp insert

Corrugated mailers ready for parcel delivery

We can supply the mailer, corrugated insert, printed interior, and related shipping cartons under the same order.

Open corrugated mailer with protective packing paper

Mailer structures

Self-locking corrugated mailers, roll-end front-tuck boxes, crash-lock cartons, return mailers, subscription boxes, book wraps, and die-cut shippers made to the product dimensions.

Packing and return features

Peel-and-seal adhesive, tear strips, dual-seal returns, locking tabs, finger openings, dividers, pads, and die-cut corrugated or foam inserts can be built into the pack.

Print inside and out

Plain one-color shipping marks, flexographic brand print, high-color digital work, printed interiors, versioned artwork, and lithographic labels are available.

Example: a four-product online launch

A launch does not need four unrelated box orders when the products share a brand and fulfillment program.

Corrugated shipping boxes used as packing bins for rows of kraft pouches

One family of related mailers

We can develop several sizes around the actual products, keep the opening and brand treatment consistent, and use digital production when the first quantities or artwork versions are too small for a conventional run.

Protection matched to each product

One SKU may use a simple corrugated pad while another needs a die-cut cradle or foam. Each interior is supplied with its outer mailer rather than left for the fulfillment team to source separately.

Launch and replenishment

Printed samples can be approved before the launch. Repeat packaging can then be held and released to the fulfillment location on an agreed schedule, including JIT supply where suitable.