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ECMA A61.15.01.03

Auto-Bottom Hanging Box with Overlapping Top

  • Available in a wide range of custom configurations & material selection.
  • Order 1 sample. Or order 100K+ units. Or anything in between.
  • Affordable delivery across North America.
  • Design support, warehousing, testing, assembly available.
  • Widest machinery capability in America via 30+ specialist partner plants.
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Product details

Top highlights

  • Double-thick folded hanger panel for pegboard display
  • Crash-lock base eliminates manual bottom folding
  • Overlapping top flap provides a clean display surface

About this product

This retail-ready folding carton combines a reinforced pegboard hanger with a crash-lock base that snaps into shape quickly. It is designed for fast manual packing of lightweight to medium-weight consumer goods.

Unlike tuck-top boxes, this carton features a full overlapping top flap. This provides a clean, unbroken top surface but often requires a clear wafer seal or label to secure the package on the retail shelf.

Common uses

  • Cosmetics
  • Small electronics
  • Hardware accessories
  • Toys

Get a quote

Share what you know. We'll take it from there. Or email us at info@herculeindustrial.com

Best Price Guarantee

Already have a packaging quote? Let us beat it.

Send us the quote you have. We will beat it for the same specifications, quantity, and delivery requirements.

Upload a competing quote

Free quote review. No obligation.

30+specialist partner plants

We supply through the plant best suited to your price, material, production, and delivery requirements.

Why we can beat a lower quote

30+ plants give us more ways to lower the price.

Each plant has different machinery, material costs, order minimums, and freight rates. Our buying volume helps us secure better pricing. We then quote through the plant that gives you the lowest total price for your requirements.

Send us your current quote. Watch us beat it.

Attach it to the quote form or email it to us. We'll review it free and send you our price.

Upload a competing quoteinfo@herculeindustrial.com
Best Price Guarantee terms

To qualify, send a written supplier quote dated within the past 30 days and addressed to your company. It must cover the same dimensions, construction, material, print, finish, quantity, tooling, freight, delivery date, and delivery location. The guarantee does not cover taxes, expired quotes, liquidation or clearance sales, or obvious pricing errors.

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Retail Display and Fulfillment

Repeat pegboard retail programs

The extended back panel folds over itself to create a double-thick, reinforced hanger tab. This provides the tear resistance needed for hanging cosmetics, small electronics, or hardware accessories on standard retail pegboards.

Fast-paced manual packing

The pre-glued crash-lock base automatically interlocks when the flat carton is pushed open. This eliminates the time spent manually folding and tucking bottom flaps, making it a practical choice for manual fulfillment lines.

Uninterrupted top branding

The full overlapping top flap provides a clean, unbroken surface for branding or instructional labels, unlike tuck flaps that show a visible seam on the top panel.

Lightweight to medium-weight display

The double-thick hanger panel provides tear resistance for cosmetics, electronics, or hardware, provided the board grade matches the product weight.

Product Fit and Channel Considerations

Consumer electronics and accessories

The clean overlapping top flap offers an uninterrupted surface for branding or instructional labels, while the auto-bottom supports the weight of cables, chargers, or small devices.

Health and beauty

Often produced in Solid Bleached Sulfate (SBS) or Folding Boxboard (FBB), this carton provides a premium print surface and a rigid hanger for high-visibility shelf placement.

Hardware and DIY accessories

Small tools, fasteners, or parts that require pegboard display benefit from the reinforced hanger and fast-packing base, provided the board grade is matched to the item weight.

When to Compare Tuck Tops or Snap Locks

When a secure, friction-fit top closure is preferred

The overlapping top flap on this carton rests on the side dust flaps but does not lock into place. When a friction-fit closure is preferred that stays shut without a clear seal, compare this to a tuck-top hanging box.

Trial orders versus established programs

The crash-lock base requires specific gluing equipment, which is well-suited for large, repeat programs. For smaller trial orders, a snap-lock bottom may be easier to source, though it takes longer to assemble by hand.

Key Decisions for Production and Packing

Top flap sealing and retail security

Because the top flap simply overlaps the opening, retail environments usually require a clear wafer seal or a branded tamper-evident label to keep the carton securely closed on the pegboard.

Board thickness and hanger tear resistance

The strength of the hanger hole depends heavily on the material. Specifying a vertical grain direction helps prevent the hanger tab from tearing under the weight of the product.

Hanger hole profile

The template uses a euro-hole for retail hooks, but the cutout can be adjusted to a simple round hole or delta shape depending on your specific retail environment.

Production route and base style

The crash-lock base requires specific gluing equipment, which is well-suited for repeat programs. For smaller trial orders, a snap-lock bottom may be easier to source.

Template Adjustments

Clearances for thicker board

When a thicker board is used for heavier products, the internal clearances of the crash-lock base must be adjusted in the CAD file to ensure the bottom flaps fold smoothly when the carton is opened.

Hanger hole dimensions and shape

The template uses a standard euro-hole, but the width, height, and shape can be adjusted to a simple round hole or delta shape depending on the retail hooks used.

Hanger panel height

The extended back panel can be heightened to provide a larger billboard area above the product for branding or regulatory text.

Board and packing details

Master shipper requirements

This carton is designed strictly for primary retail display. It must be packed into a corrugated master shipper for transit, as the hanger tab and overlapping flap will catch and open in a courier network.

Additional notes

Retail tamper evidence

Because the top flap can be lifted without tearing the board, a branded label or clear seal is strongly recommended to prevent tampering in store aisles.

Related Hanging and Auto-Bottom Cartons

A50.15.01.03: Snap-Lock Hanging Box

Uses a manual snap-lock bottom instead of a glued crash-lock, making it better suited for short production runs.

FAQs

Product fit and display

How much weight can the hanger hole support?

The weight capacity depends entirely on the board grade and grain direction. The hanger panel folds over to double the material thickness, providing good tear resistance, but heavy items should be physically tested before a full production run.

Closure and sealing

Does the top flap lock into place?

The top closure is a full overlapping flap that rests on the side dust flaps. It does not have a friction tuck or locking tabs, so it typically requires a clear wafer seal or label to stay closed on a retail display.

Production and quantity

When does the crash-lock base make sense for my order?

The crash-lock base and the folded hanger panel require specific gluing equipment during manufacturing. This production route is well-suited for repeat programs, but for short trial runs, a manual snap-lock bottom is often easier to source.

Packing labor

How much faster is a crash-lock base to pack?

A crash-lock base snaps into a rigid, locked floor the moment the flat carton is squared. This eliminates the manual folding steps required for a snap-lock or tuck bottom, speeding up hand-packing lines.

Material and route

Can this box be shipped directly in the mail?

The hanger tab and the unsealed overlapping top flap make it unsuitable for parcel networks. It is a primary retail package that must be grouped inside a corrugated master carton for shipping.

Adjustments

Can the hanger hole shape be changed?

Yes. While the standard template uses a euro-hole for retail hooks, the cutout can be adjusted to a simple round hole or a delta shape depending on your specific retail environment.

Production and assembly

Does the hanger panel stay folded on its own?

During conversion, the extended back panel is typically folded 180 degrees and glued to itself. This ensures the hanger tab remains a rigid, double-thick panel that will not splay open on the pegboard.

Material and route

What board types work well for this hanging box?

Solid Bleached Sulfate (SBS) or Folding Boxboard (FBB) are common choices because they offer a premium print surface and good stiffness. Specifying a vertical grain direction helps maximize the tear resistance of the hanger hole.